Small scale chocolate enrobing line for candy bar
Small scale chocolate enrobing line for candy bar is the small chocolate enrobing equipment that we desigend for small scale chocolate industries, which make the customers can use the small chocolate coater to make the end chocolate coated product with consistent weight,uniform thickness and perfect finish even if they have very limited opreration space and small chocolate production demand.
The small chocolate enrobing line consists of small chocolate enrober and 3P Chocolate cooling tunnel or cooling fan conveyor belt,which is mainly used for making chocolate coated products, such as protein bar, energy bar, cereal bar, granola bars, energy ball, date ball, truffles, cookies, biscuits, crackers, pies, cakes, breads, wafer sticks, egg rolls, fruits, nuts, candy bars, donuts and so on.
The commercial chocolate enrober machine has 4 models for customer to choose: PE8, PE15, PE30 and PE60. The PE15 Commercial chocolate coating machine tank capacity is 15kg chocolate per batch. The cooling tunnel has a 3P refrigerator installed inside the tunnel chamber, the imported band copeland refrigerator unit guarantees the cooling tunnel with stable quality and strong cooling performance. The commercial cooling tunnel has a total length of 3.2 meter long and belt width 200mm. The cooling tunnel length can be customized according to customer's requirements.
For continuous chocolate supplying in the chocolate enrobing line, chocolate melting tank and chocolate pump can be added in addition to the small chocolate enrobing machine as the optional equipment. The chocolate melting tank is used to melt the chocolate into liquid and for warm keeping, the chocolate pump is used for chocolate liquid transferring to the chocolate enrobing machine tank.
There are two options for chocolate coating: 1. Chocolate covering machine with cooling tunnel. 2. Chocolate coating machine with cooling fan conveyor. Cooling tunnel is much bigger size compared to the fan cooling conveyor, but the choclate enrobing machine with cooling fan conveyor is mostly used in shops, kitchen or at home. The chocolate enrobing machine with cooling tunnel can be used for industrial purpose. We have industrial type chocolate enrobing line for customer to choose, the industrial type chocolate enrobing line is with much bigger size and much longer cooling tunnel.
The small chocolate coating machine and the cooling tunnel can be freely collocated, cusotmer can replace the PE15 small chocolate coating machine by PE8 and PE30 model, PE60 small chocolate coating machine needs a bigger cooling tunnel with belt width 400mm.
Application of Industrial Chocolate Enrobing Machine
It can dip chocolate paste on the surface of a variety of foods,such as cereal bars, energy bars, protein bars, candy bars, rice bites, wafers and wafer stick, birthday cakes, cakes, breads, rolls, pies, muffins, snacks, candies, confectionery, maamoul and mooncakes, cookies, biscuits, crackers, cake ball, date ball and chocolate truffles, mochi, dates, strayberries and other fruits etc.The chocolate coating machine can realize enrobing on the surface of food or enrobing on the bottom of food.
PE8/PE15/PE30/PE60 Commercial small chocolate enrober specifications:
|Capacity||15KG chocolate/batch||8KG chocolate/batch||25KG chocolate/batch||5KG chocolate/batch|
|Enrober mesh belt width||180mm||180mm||180mm||300mm|
|Tunnel PU belt widh||200mm||200mm||200mm||400mm|
|Heating method||Electric heating||Electric heating||Electric heating||Electric heating|
|Voltage||220V, single phase||220V, single phase||220V, single phase||220V, single phase|
How to increase your production level and volume with a chocolate enrober
A chocolate enrober will increase your production level and volume. It will ensure a bigger and faster output volume and uniform finish of your products – no matter whether the products are completely enrobed, partly enrobed only or bottom coated.
Our range of enrobing machines starts with a width of 180 mm – this model for this mini chocolate enrober which has a chocolate wheel melter.The range is then increased to the semi-industrial models with the widths of 200, 400 and 600 mm – all supplied by a pump. The enrobers can be combined with automatic supply of tempered chocolate melting tank.
Start exploring our Papa enrobing machines and discover how Papa can take your operation to the next level.
The Enrobing Machine and Cooling Tunnel:
The Cooling Tunnel is a long structure with imported cooling unit inside,which is similar to large refrigerator. This freezing tunnel will work with our Enrobing Machine for coated chocolate food.The cooling tunnel unit we use is famous brand Copeland and the power is 3.5KW,which can create good and fast cooling effect. The cooling tunnel can be custom-made by different tunnel length and compressor power. we can customized 4meter, 6meter, 8meter and 10 meter cooling tunnel with 3P, 5P or 8P compressor according to customer's requirements.
The Chocolate enrobing Machine for sale will create a waterfall of liquid chocolate and the products that need be coated will move through the chocolate waterfall paste before they move down the Cooling Tunnel. Once coated, the the food will pass under an air curtain and over a vibrating plate to remove the excess chocolate.Then the chocolate coated food will continue to go through the Cooling Tunnel for cooling or drying.
How to achieve continuous chocolate liquid feeding?
100L Chocolate melting tank
For continuous chocolate liquid feeding, we customize customer a small size 100L chocolate melting tank, the 100L chocolate melting tank has heating pipes inside which are used to heat and melt chocolate blocks into liquid.The chocolate melting tank can directly connect to our small or large chocolate enrobing line to provide continuous chocolate paste feeding,which can add the chocolate enrobing efficiency.
The 5 M3 chocolate feeding pump is used to connect to the chocolate enrober machine and the chocolate melting tank. Chocolate liquid will be transferred from the chocolate melting tank to the enrober tank by accurate ration. The jacketed connecting pipes are used to connect all the machines to transfer chocolate liquids.
Food coated by PE15 Chocolate enrobing machine:
PE15 Commercial tunnel cooling chocolate enrobing machine demo video:
protien bar extruder with PE15 small chocolate enrobing machine video:
PE15 Small chocolate enrober machine for energy ball video:
What is Chocolate enrobing?
Chocolate enrobing is a process that uses a “waterfall” of chocolate to provide a delicious coating or covering of chocolate on products such as cakes, chips, peanuts, popcorn, cookies and peanut energy bars. The coating can consist of milk, dark, or white chocolate, as well as other coatings. During the enrobing process, a curtain of chocolate covers the product.The bottom of the product is coated at the same time by passing over a pool of chocolate.
Traditionally, the enrobing or coating process was often done manually by hand dipping the filling, confection or snack in tempered chocolate. This manual process can be slow and cumbersome.
What are the characteristics of the chocoate coating machine?
The chocolate coating machine can do this job much faster and more accurately than manualy. Using a belt system to transport the center or confection under a curtain of tempered chocolate to quickly create a chocolate covering or chocolate coating.
The chocolate enrobing machine allows ease of production for small and large businesses and helps to establish automated production of chocolate truffles, coated chocolate protein bar or energy bars,cookies,etc.
The Chocoate coating machine can be used alone or matched with other equipment. It is suitable for various other products that need to be coated with pulp. One machine is multi-purpose, and customers can buy it with confidence.
What after-sales service is provided about the chocolate coating machine?
1. All our chocolate enrober are guaranteed for one year. During the enrobing machine warranty period, free maintenance services and free replacement of components and accessories will be done if any faults occur.
2.The size of the chocolate covering machine can be customized according to customer requirements so that it can direclty connect to your food equipment,such as the protien bar machine,protein ball machine or maamoul production line,the products are packaged according to wooden boxes, wooden frames, films, etc.;
3. All chocolate coating machines come with detailed instructions and some vulnerable accessories,the user manaul,operation video,training video,cleaning video and assembly video for the enrobing chocoate machine will be provide.Also will provide the timely online technical support.
4. The wearing parts during the warranty period of the equipment will be provided free of charge at random, and we promise to provide the spare parts needed to maintain the equipment at a favorable price.
What sizes / types of enrobers are available?
Generally, the body of the chocolate enrober is made from stainless steel to minimize contamination. Enrobers come in a wide array of sizes, ranging from industrial sized machines – with over 400mm belts that process thousands of items per hour – to much smaller machines, with belts as narrow as 180mm. Generally the wider the belt, the higher melting pot capacity per batch the enrober will generate.Also will match the longer cooling tunnel to dry the chocolate well.
Chocolate Enrober Pricing?
Chocolate enrobers are often made exactly based on the buyer's universal demand, as certain components can be added or removed and belt widths can be customized.Usually customers will choose our 15kg chocolate enrober and 3.2m cooling tunnel for the small business,this is our ery hot selling model and we have machine in stock.Buying this kind chocolate enrobing line will save the buyer significant time and money,the price for the chocolate enrobing machine is around US$13500.But if the customer have the cooling tunnel or want to do other processing,the customers can only buy the chocolate enrober or chcolate enrober with a 1m conveyor belt with cooling fan,for this case,the price will be very low,just need U$4500-US$6500.Certainly if customers will coat much chocolate or need coat two different chocolate,we also have the large 400mm chocolate coating line,which can do it...Using the 500 liter chocolate melting tank and chocolate pump to connect to this enrobing line,it can improve the chocolate enrobing or dipping effect highly,the price is around US$23,000.
How to make Chocolate Chip Dipped Granola Bars or chocolate coated bar?
Chocolate dipped granola bar or chocolate coated bar are a very popular food,it can be made by different ingredients and the covered with one layer of chocolate.Customers can choose to make the different bar with the recipe they want and then put the finished bar on the chocolate enrobing line for chocolate coating.If the customers want to automate it and improve efficiency,they can get a energy bar machine or protein bar extruder machine and connect it to our our small enrober,customers just need prepare the mixture well and put the mixture into the hopper of the energy bar machine or granola bar machine,the bar can be formed through the extrusion mold of the granola machine and then the finished bar will go through the chocolate coating machine by the conveyor belt to be fully coated or partly coated.
How to operate our small chocolate enrober?
Customer just need to connect to the electricity properly after after receiving our small chocolate enrobing machine, put the solid chocolate blocks into the melting port, set up the temperature up to 36 Celsius to melt the chocolate block, then cool down to 27 Celsius and heat up to 32 Celsius again until you can get the chocolate liquid the melting port.Then run the chocolate enrober,the melting wheel will rotate and create a wafterfall so that the food can to through for coating. Lastly, put the food that you need coat on the chocolate enrober belt and it will be coated fully or partly by going through the waterfall of the chocolate liquid.
Do you have cooling tunnel for chocolate enrober and what kind cooling tunnel you have?
Usually the customer need add a cooling tunnel after the chocolate enrober to set up a complete enrober chocolate line. The chocolate enrober cooling tunnel belt width can be customized according to the chocolate enrober belt width.Normally the chocolate enrober capacity will have different cooling tunnel belt size.Let's take our 8KG-30KG small chocolate enrober for an example,we use 3.2 meter cooling tunnel for all our small chocolate enrobing machine,the cooling tunnel belt width we use is 200mm for 8kg/15kg and 30kg capacity one batch,but 300mm belt width for our 60kg small chocolate enrober.
The mini chocolate enrober cooling tunnel that we use is a 3P copeland refrigerator, USA.The 3P copeland refrigerator will have stable cooing effect,which will not be affected by the external temperature.We don't suggest a smaller one like 2P even it's very cheap, but the 2P refrigerator can not achieve the ideal cooling results and in some hot countries 2P refrigerator will stop working if the room temperature is high.If the customers are making chocolate coated energy bar or chocolate coated ball food,the fast cooling for the chocolate coated food is very imporant,especially when you are going to connect a flow wrapping machine to the cooling tunnel to do the packing.
How many workers will your chocolate enrobing line need?
Our chocolate enrobing line only need 1 worker to control the chocolate enrober and cooling tunnel panel.What the worker need do is to start the chocolate enrobing machine and set up the conveyor belt speed for the chocolate enrober and cooling tunnel.The rest things is prepare the food and put the food on the conveyor belt.Certainly if you have other food forming equipment,such as enery bar machine,you can directly connect the chocolate enrober machine to your other food forming equipment,the formed food can be transferred to the chocolate enrober for enrobing chocolate via the conveyor belt...The Chocolate enrober width and height can be customized to match your other equipment.
Can your chocolate enrober machine coat food only bottom or do partial coating?
Our chocolate enrober machine has the function for chocolate bottom coating or full chocolate coating,we can adjust the chocolate speed to achieve partial chocolate coating
What is the material for your chocolate coating machine?
Our chocolate coating machine adopts stainless steel 304 and branded electronic parts.
What electronic parts does your small chocolate enrobing machine use?
For our electronic parts, we use Siemens and Taiwan brands, we can customize the brand for customer if customer requires.
What is the voltage of your chocolate enrober?
The voltage of our commercial chocolate enrober and cooling tunnel is 220 V, single phase.
We use 380V,three phase for our industrial chocolate enrober and cooling tunnel.
How to clean the parts of the small chocolate enrobing machine?
For the chocolate enrober parts cleaning, customer just need to take the enrober tank out and clean it. Aslo the conveyor belt can be disassembled for cleaning.Will provide the detailed chocolate enrober cleaing video and assemble video.
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